5 Methods to Improve the Service Life of Stamping Dies
A stamping die is one of the most important tool ever used in industrial world which helps in cutting and forming sheet metal into required shape or profile. The forming and cutting sections of dies stamping are typically made from particular types of hardenable steel called tool steel.A stamping die is a central equipment used during the stamping process, as it helps in improving product quality, improving production efficiency, and extending product life.
However, since consistent wear and tear might result in affecting stamping to lose some working measurements, so it can be difficult to fulfill production demand. Hence, it becomes imperative to improve the service life of stamping dies.
We have enlisted some basic methods below for how to improve the service life of stamping dies.
Ways to Improve Service Life of Stamping Dies
1. Improve Design of Stamping Die
The lifespan of stamping die is based on rational design. When it comes to design stamping dies, then engineers are supposed to thoroughly concentrate on molding forms, fixing method, guiding concave-convex die forms, determining pressure center, and rigidity of lower plate.
The gap value has a great influence on the durability because of blanking die, for this reason, the gap of stamping die has to be affordable.
The excessive small gap can affect the lifetime and durability of a stamping die. In practice, it is demonstrated that extend some hole of stamping mold can extraordinarily enhance the sturdiness of the stamping bite the dust without influencing the nature of stamping parts. Some of the time it can be raised a couple of times and many circumstances.
2. The Correct Stamping Die Materials
Each stamping die material possesses different wear resistance, toughness, and strength. Under specific conditions, utilizing propelled materials can enhance the solidness to a few times.
Henceforth, it is important to choose great materials if you want to enhance the sturdiness of stamping bite the dust.
3. Reasonable Forging & Heat Treatment of Stamping Mold Parts
The reasonable forging and providing heat treatment to stamping mold parts is another effective way to improve the service life of stamping dies. Overheating stamping materials during heat treatment will not only result in making workpiece too fragile, but it’ll also cause cracking and deformation and in the cooling.
This might result in reducing its durability. Therefore, while manufacturing stamping dies, it is important to sensibly get a handle on the warm treatment process.
4. Machining Accuracy
Machining accuracy is another important way to improve stamping die service life. In other words, preparing accuracy of stamping kick the bucket impacts the solidness of stamping pass on.
Lifetime of stamping dies will be longer with high accuracy assembling and more elevated amount of working part surface harshness.
5. Selecting appropriate amount of Press
The higher pressure with high precision and rigidity is best for increasing lifetime of stamping die. Pressure must be in excess of 30% Tons of press machine.
Ordinarily, the utilization of proper press can enhance kick the bucket lifetime by more than many circumstances.
These above mentioned methods are also practiced and suggested by many reputed metal stamping parts supplier and manufacturers, as these methods not only ensures improved functionality, but also helps in improving quality of stamping die tools Inquire Now